Namuhla,Umkhiqizi wokukhanya komgwaqo we-LEDI-Tianxiang izokwethula indlela yokwakha kanye nendlela yokwelapha ubuso begobolondo lesibani kuwe, ake sibheke.
Indlela yokwakha
1. Ukwakha, ukucindezela komshini, ukusakaza
Ukwakha: okwaziwa kakhulu ngokuthi “ukwenza insimbi”.
Ukucindezela komshini: ukunyathela, ukuphotha, ukukhipha
Ukunyathela: Sebenzisa imishini yokucindezela kanye nezikhunta ezifanele ukukhiqiza inqubo yomkhiqizo edingekayo. Ihlukaniswe ngezinqubo eziningana ezifana nokusika, ukuvala, ukwakha, ukwelula, kanye nokukhanyisa.
Imishini yokukhiqiza eyinhloko: umshini wokugunda, umshini wokugoba, umshini wokubhoboza, umshini wokunyathelisa we-hydraulic, njll.
Ukuphotha: Ngokusebenzisa ukunwebeka kwezinto, umshini wokuphotha ufakwe isikhunta esihambisanayo kanye nokusekelwa kobuchwepheshe kwabasebenzi ukuze kufezwe inqubo yokukhanya komgwaqo kwe-LED. Kusetshenziswa kakhulu ezibukisini zokuphotha kanye nezinkomishi zezibani.
Imishini yokukhiqiza eyinhloko: umshini onqenqemeni oluyindilinga, umshini wokuphotha, umshini wokusika, njll.
Ukwelulwa: Ngokusebenzisa ukunwetshwa kwezinto, ngokusebenzisa i-extruder futhi ifakwe isikhunta esimile, icindezelwa enkambisweni yokukhanya komgwaqo kwe-LED esikudingayo. Le nqubo isetshenziswa kabanzi ekwenziweni kwamaphrofayili e-aluminium, amapayipi ensimbi, kanye nokufakwa kwamapayipi epulasitiki.
Imishini eyinhloko: i-extruder.
Ukukhipha: ukuphonsa ngesihlabathi, ukuphonsa ngokunemba (isikhunta se-wax esilahlekile), ukuphonsa ngodayi Ukuphonsa ngesihlabathi: inqubo yokusebenzisa isihlabathi ukwenza umgodi wokuthulula ukuze kutholakale ukuphonsa.
Ukuphonswa okunembile: sebenzisa i-wax ukwenza isikhunta esifana nomkhiqizo; faka upende ngokuphindaphindiwe bese ufafaza isihlabathi kusikhunta; bese uncibilikisa isikhunta sangaphakathi ukuze uthole umgodi; bhaka igobolondo bese uthela izinto zensimbi ezidingekayo; susa isihlabathi ngemva kokusikhipha ukuze uthole umkhiqizo oqediwe onemba kakhulu.
Ukuphonswa nge-die: indlela yokuphonswa lapho uketshezi lwe-alloy oluncibilikisiwe lufakwa khona ekamelweni lokucindezela ukuze kugcwaliswe umgodi wesikhunta sensimbi ngesivinini esikhulu, bese uketshezi lwe-alloy luqina ngaphansi kwengcindezi ukuze kwakheke ukuphonswa nge-die. Ukuphonswa nge-die kuhlukaniswe ngokuthi ukuphonswa nge-die chamber eshisayo kanye nokuphonswa nge-die chamber ebandayo.
Ukuphonswa kwe-die chamber eshisayo: izinga eliphezulu lokuzenzakalela, ukusebenza kahle okuphezulu, ukumelana nokushisa okuphezulu komkhiqizo, isikhathi esifushane sokupholisa, esisetshenziselwa ukuphonswa kwe-zinc alloy die.
Ukuphonswa kwedayi yegumbi elibandayo: Kunezinqubo eziningi zokusebenza ngesandla, ukusebenza kahle okuphansi, ukumelana okuhle nokushisa okuphezulu komkhiqizo, isikhathi eside sokupholisa, futhi isetshenziselwa ukuphonswa kwedayi ye-aluminium alloy. Imishini yokukhiqiza: umshini wokuphonswa kwedayi.
2. Ukucutshungulwa kwemishini
Inqubo yokukhiqiza lapho izingxenye zomkhiqizo zicutshungulwa ngqo ngezinto zokwakha.
Imishini eyinhloko yokukhiqiza ifaka phakathi ama-lathe, imishini yokugaya, imishini yokubhoboza, ama-lathe okulawula izinombolo (NC), izikhungo zomshini (CNC), njll.
3. Ukubumba ngomjovo
Le nqubo yokukhiqiza ifana nokuphonswa nge-die, inqubo yokubumba kanye nokushisa kokucubungula kuphela okuhlukile. Izinto ezisetshenziswa kakhulu yilezi: i-ABS, i-PBT, i-PC kanye nezinye ipulasitiki. Imishini yokukhiqiza: umshini wokubumba ngomjovo.
4. Ukukhipha
Kubizwa nangokuthi ukubumba kwe-extrusion noma i-extrusion ekucutshungulweni kwepulasitiki, kanye ne-extrusion ekucutshungulweni kwerabha. Kubhekisela endleleni yokucubungula lapho izinto zidlula khona esenzweni esiphakathi komgqomo we-extruder kanye nesikulufu, kuyilapho zifudunyezwa futhi zenziwe ipulasitiki, bese zisunduzwa phambili yi-screw, futhi ziqhutshwe njalo ngekhanda le-die ukuze kwenziwe imikhiqizo ehlukahlukene yesigaba noma imikhiqizo eqediwe kancane.
Imishini yokukhiqiza: i-extruder.
Izindlela zokwelapha ubuso
Ukwelashwa kobuso bemikhiqizo yokukhanya komgwaqo we-LED kuhlanganisa kakhulu ukupholisha, ukufutha kanye nokufaka i-electroplating.
1. Ukupholisha:
Indlela yenqubo yokubumba ubuso bomsebenzi kusetshenziswa isondo lokugaya eliqhutshwa yinjini, isondo le-hemp, noma isondo lendwangu. Isetshenziswa kakhulu ukupholisha ubuso bezinto ezidayiwe, izitembu, kanye nezingxenye ezijikelezayo, futhi ngokuvamile isetshenziswa njengenqubo yangaphambili yokufaka i-electroplating. Ingasetshenziswa futhi njengokwelashwa komphumela wobuso bezinto (njenge-sunflowers).
2. Ukufutha:
A. Isimiso/Izinzuzo:
Lapho kusebenza, isibhamu sokufafaza noma ipuleti lokufafaza kanye nendebe yokufafaza yokufafaza nge-electrostatic kuxhunywe ku-electrode engemihle, bese umsebenzi uxhunywe ku-electrode engemihle bese ubekwa phansi. Ngaphansi kwe-voltage ephezulu yejeneretha ye-electrostatic enamandla aphezulu, kwakheka insimu ye-electrostatic phakathi kokuphela kwesibhamu sokufafaza (noma ipuleti lokufafaza, indebe yokufafaza) kanye nomsebenzi. Uma i-voltage iphezulu ngokwanele, kwakheka indawo ye-ionization yomoya endaweni eseduze nokuphela kwesibhamu sokufafaza. Iningi lama-resin kanye nemibala ependeni yakhiwe ngamakhemikhali e-organic anama-molecule amaningi, ikakhulukazi ayi-dielectrics eqhubayo. Upende ufafazwa ngemuva koku-atomized yi-nozzle, kanti izinhlayiya zopende ezi-atomized ziyashajwa ngenxa yokuxhumana lapho zidlula enalitini yesigxobo sesibhamu noma emaphethelweni epuleti lokufafaza noma indebe yokufafaza. Ngaphansi kwesenzo sensimu ye-electrostatic, lezi zinhlayiya zopende ezishaja kabi ziya ngase-polarity engemihle yendawo yokusebenza futhi zifakwa endaweni yokusebenza ukuze zakhe ungqimba olufanayo.
B. Inqubo
(1) Ukwelashwa kwangaphambili kwendawo: ukususa amafutha kanye nokususa ukugqwala ukuze kuhlanzwe indawo yokusebenza.
(2) Ukwelashwa kwefilimu engaphezulu: Ukwelashwa kwefilimu ye-phosphate kuyindlela yokugqwala egcina izingxenye ezigqwalayo ebusweni bensimbi futhi isebenzisa indlela ehlakaniphile yokusebenzisa imikhiqizo yokugqwala ukwakha ifilimu.
(3) Ukomisa: Susa umswakama emsebenzini olungisiwe.
(4) Ukufutha. Ngaphansi kwensimu ye-electrostatic enamandla aphezulu, isibhamu sokufutha esiyimpuphu sixhunywe epalini elingemihle bese i-workpiece ibekwa phansi (ipali elihle) ukuze kwakheke isekethe. Impuphu ifuthwa iphume epalini lokufutha ngosizo lomoya ocindezelwe futhi ishajwe kabi. Ifuthwa epanini lokusebenza ngokwesimiso sokudonselana okuphambene.
(5) Ukwelapha. Ngemva kokufutha, umsebenzi uthunyelwa ekamelweni lokomisa ku-180-200℃ ukuze kufudunyezwe ukuze kuqiniswe impuphu.
(6) Ukuhlolwa. Hlola ukwakheka kwento yokusebenza. Uma kukhona amaphutha njengokufutha okungekho, imihuzuko, amabhamuza ephini, njll., kufanele aphinde alungiswe futhi afuthwe kabusha.
C. Isicelo:
Ukufana, ukucwebezela kanye nokunamathela kwengqimba yopende ebusweni bento yokusebenza efuthwa ngokufutha ngogesi kungcono kunaleyo yokufutha okuvamile okwenziwa ngesandla. Ngesikhathi esifanayo, ukufutha ngogesi kungafutha ngopende ojwayelekile wokufutha, upende oxubene ngamafutha nowe-magnetic, upende we-perchlorethylene, upende we-amino resin, upende we-epoxy resin, njll. Kulula ukuyisebenzisa futhi kungonga cishe u-50% wopende uma kuqhathaniswa nokufutha komoya ojwayelekile.
3. Ukufaka i-electroplate:
Kuyinqubo yokufaka ungqimba oluncane lwezinye izinsimbi noma ama-alloy ezindaweni ezithile zensimbi kusetshenziswa isimiso se-electrolysis. Ama-cation ensimbi efakwe ngogesi ancishiswa ebusweni bensimbi ukuze kwakheke uqweqwe. Ukuze kukhishwe amanye ama-cation ngesikhathi sokufaka uqweqwe, insimbi yokufaka uqweqwe isebenza njenge-anode futhi i-oxidized ibe ama-cation bese ingena kwisisombululo se-electroplating; umkhiqizo wensimbi ozofakwa uqweqwe usebenza njenge-cathode ukuvimbela ukuphazamiseka kwegolide yokufaka uqweqwe, nokwenza i-plating ifane futhi iqine, isixazululo esiqukethe ama-cation ensimbi yokufaka uqweqwe siyadingeka njengesixazululo se-electroplating ukugcina ukuhlushwa kwama-cation ensimbi yokufaka kungashintshi. Inhloso yokufaka uqweqwe ukugcwalisa uqweqwe lwensimbi ku-substrate ukushintsha izakhiwo noma usayizi wobuso be-substrate. I-Electroplating ingathuthukisa ukumelana nokugqwala kwensimbi, yandise ubulukhuni, ivimbele ukuguguleka, ithuthukise ukuhamba komoya, ukuthambisa, ukumelana nokushisa, kanye nobuhle bobuso. I-Aluminium surface anodizing: Inqubo yokubeka i-aluminium njenge-anode kusisombululo se-electrolyte nokusebenzisa i-electrolysis ukwakha i-aluminium oxide ebusweni bayo ibizwa ngokuthi i-aluminium anodizing.
Lokhu okungenhla kunolwazi olufanele mayelanaIsibani somgwaqo se-LEDUma unesithakazelo, sicela uxhumane noTianxiang ku-Funda kabanzi.
Isikhathi sokuthunyelwe: Mashi-20-2025
