Namuhla,Umkhiqizi wokukhanya komgwaqo we-LEDI-Tianxiang izokwethula indlela yokwenza kanye nendlela yokwelapha ngaphezulu kwegobolondo lesibani kuwe, ake sibheke.
Indlela yokwenza
1. Ukuqamba, ukucindezela umshini, ukuphonsa
Ukuqamba: okuvame ukwaziwa ngele-“ironmaking”.
Ukucindezelwa komshini: ukunyathela, ukuphotha, ukukhipha
Ukugxiviza: Sebenzisa imishini yokucindezela kanye nokubunjwa okuhambisanayo ukwenza inqubo yomkhiqizo edingekayo. Ihlukaniswe yaba izinqubo eziningana ezifana nokusika, ukuvala, ukwakha, ukwelula, kanye nokucwayiza.
Imishini yokukhiqiza eyinhloko: umshini wokugunda, umshini wokugoba, umshini wokubhoboza, umshini wokucindezela we-hydraulic, njll.
Ukuphotha: Ngokusebenzisa ukunwebeka kwempahla, umshini wokuphotha ufakwe isikhunta esihambisanayo kanye nokusekelwa kobuchwepheshe kwabasebenzi ukuze kuzuzwe inqubo yokulungiswa kokukhanya komgwaqo we-LED. Isetshenziselwa ikakhulukazi ukuphotha izibonisi nezinkomishi zezibani.
Imishini yokukhiqiza eyinhloko: umshini onqenqemeni oluyindilinga, umshini wokuphotha, umshini wokunquma, njll.
I-Extrusion: Ngokusebenzisa ukunwebeka kwento, nge-extruder futhi ifakwe isikhunta esimise, icindezelwa kunqubo yokulungiswa kokukhanya komgwaqo we-LED esikudingayo. Le nqubo isetshenziswa kabanzi ekwenzeni amaphrofayili e-aluminium, amapayipi ensimbi, nokufakwa kwamapayipi epulasitiki.
Imishini eyinhloko: i-extruder.
Ukubunjwa: ukubunjwa kwesihlabathi, ukubunjwa okunembayo (isikhunta sengcina esilahlekile), i-die casting Ukuphonsa kwesihlabathi: inqubo yokusebenzisa isihlabathi ukwenza umgodi wokuthululwa ukuze uthole ukubunjwa.
Ukubunjwa okuqondile: sebenzisa i-wax ukwenza isikhunta esifana nomkhiqizo; sebenzisa ngokuphindaphindiwe upende bese ufafaza isihlabathi esikhunjini; bese uncibilikisa isikhunta sangaphakathi ukuze uthole umgodi; bhaka igobolondo bese uthela izinto ezidingekayo zensimbi; susa isihlabathi ngemuva kokugoqa ukuze uthole umkhiqizo oqediwe onembile kakhulu.
I-Die casting: indlela yokuphonsa lapho uketshezi oluncibilikisiwe lwe-alloy lujova khona ekamelweni lokucindezela ukuze kugcwaliswe umgodi wesikhunta sensimbi ngesivinini esikhulu, futhi uketshezi lwe-alloy luqiniswa ngaphansi kwengcindezi ukuze lwakhe ukubunjwa. I-Die casting ihlukaniswe yaba i-hot chamber die casting kanye ne-cold chamber die casting.
I-hot chamber die casting: izinga eliphezulu lokuzenzakalela, ukusebenza kahle okuphezulu, ukumelana nokushisa okuphansi komkhiqizo, isikhathi esifushane sokupholisa, esisetshenziselwa ukusakaza kwe-zinc alloy die cast.
I-Cold Chamber Die Casting: Kunezinqubo eziningi zokusebenza ezenziwa ngesandla, ukusebenza kahle okuphansi, ukumelana nokushisa okuphezulu komkhiqizo, isikhathi eside sokupholisa, futhi isetshenziselwa ukukhishwa kwe-aluminium alloy die cast. Imishini yokukhiqiza: umshini wokufafaza.
2. Ukucutshungulwa komshini
Inqubo yokukhiqiza lapho izingxenye zomkhiqizo zicutshungulwa ngokuqondile kusuka ezintweni ezisetshenziswayo.
Imishini yokukhiqiza eyinhloko ihlanganisa ama-lathes, imishini yokugaya, imishini yokumba, ama-lathes okulawula izinombolo (NC), izikhungo zomshini (CNC), njll.
3. Ukubumba umjovo
Le nqubo yokukhiqiza iyafana ne-die casting, inqubo yesikhunta kuphela kanye nezinga lokushisa lokucubungula okuhlukile. Izinto ezisetshenziswa kakhulu yilezi: ABS, PBT, PC kanye namanye amapulasitiki. Imishini yokukhiqiza: umshini wokubumba umjovo.
4. Extrusion
Kubizwa nangokuthi i-extrusion molding noma i-extrusion ekucubunguleni kwepulasitiki, kanye ne-extrusion ekucubunguleni irabha. Isho indlela yokucubungula lapho okokusebenza kudlula esenzweni phakathi komgqomo we-extruder nesikulufu, ngenkathi ishiswa futhi wenziwe ipulasitiki, futhi siphonswa phambili ngesikulufu, futhi ngokuqhubekayo kukhishwa ngekhanda lokufa ukuze kwenziwe imikhiqizo ehlukene yezingxenye eziphambanayo noma imikhiqizo eqedwe kancane.
Imishini yokukhiqiza: i-extruder.
Izindlela zokwelapha ezingaphezulu
Ukwelashwa okungaphezulu kwemikhiqizo yokukhanya komgwaqo we-LED ikakhulukazi kuhlanganisa ukupholisha, ukufutha kanye ne-electroplating.
1. Ukupholisha:
Indlela yenqubo yokubumba ubuso bomsebenzi usebenzisa isondo lokugaya eliqhutshwa yinjini, isondo le-hemp, noma isondo lendwangu. Isetshenziswa kakhulu ukupholisha ingaphezulu le-die-castings, izitembu, nezingxenye eziphothayo, futhi imvamisa isetshenziswa njengenqubo yangaphambili ye-electroplating. Ingasetshenziswa futhi njengokwelashwa komphumela ongaphezulu kwezinto (ezifana nobhekilanga).
2. Ukufafaza:
A. Isimiso/Izinzuzo:
Lapho kusebenza, isibhamu sokufutha noma ipuleti lesifutho kanye nenkomishi yesifutho yokufafaza nge-electrostatic kuxhunywe ku-electrode engalungile, futhi ucezu lokusebenza luxhunywe ku-electrode ephozithivu futhi lusekelwe phansi. Ngaphansi kwamandla kagesi aphezulu we-high-voltage electrostatic generator, inkambu ye-electrostatic yenziwa phakathi kokuphela kwesibhamu sokufutha (noma ipuleti lesifutho, inkomishi yesifutho) kanye nendawo yokusebenza. Uma i-voltage iphakeme ngokwanele, indawo ye-ionization yomoya yakhiwa endaweni eduze nokuphela kwesibhamu se-spray. Iningi lama-resin kanye ne-pigments kupende lakhiwe ngama-high-molecular organic compounds, ikakhulukazi ama-dielectrics asebenzayo. Upende ufuthwa ngemva kokwenziwa i-athomu wumbhobho, futhi izinhlayiya zikapende ezine-athomu ziyashajwa ngenxa yokuthintana lapho zidlula inaliti yesigxobo yomlomo wesibhamu noma umkhawulo wepuleti lokufutha noma inkomishi yesifutho. Ngaphansi kwesenzo senkambu ye-electrostatic, lezi zinhlayiya zikapende ezishajelwe kabi ziya ku-polarity enhle yendawo yokusebenza futhi zifakwe endaweni yokusebenza ukuze zenze ukunamathela okufanayo.
B. Inqubo
(1) Ukwelashwa kwangaphambili komhlaba: ikakhulukazi ukwehlisa amafutha kanye nokususwa kokugqwala ukuze kuhlanzeke indawo yokusebenza.
(2) Ukwelashwa kwefilimu engaphezulu: Ukwelashwa kwefilimu ye-Phosphate kuwukusabela kokugqwala okugcina izingxenye ezigqwalayo endaweni yensimbi futhi kusebenzisa indlela ehlakaniphile yokusebenzisa imikhiqizo yokugqwala ukwenza ifilimu.
(3) Ukomisa: Khipha umswakama endaweni yokusebenza eselashiwe.
(4) Ukufafaza. Ngaphansi kwenkundla ye-electrostatic enamandla amakhulu, isibhamu sempushana sesifutho sixhunywe esigxotsheni esinegethivu futhi isiqeshana sokusebenza simiswa phansi (isigxobo esihle) ukuze sakhe isekethe. I-powder ifafazwa ngaphandle kwesibhamu se-spray ngosizo lomoya ocindezelwe futhi ikhokhiswe kabi. Ifafazwa kucezu lokusebenza ngokuvumelana nesimiso sokuphikisa okudonsanayo.
(5) Ukwelapha. Ngemuva kokufafaza, i-workpiece ithunyelwa ekamelweni lokumisa ku-180-200 ℃ ukuze kushiswe ukuze kuqiniswe impushana.
(6) Ukuhlola. Hlola ukunameka kwe-workpiece. Uma kukhona noma yimaphi amaphutha njengokushoda kokufafaza, imihuzuko, amabhamuza ephini, njll., kufanele alungiswe futhi afafazwe kabusha.
C. Isicelo:
Ukufana, ukucwebezela kanye nokunamathela kwesendlalelo sikapende phezu kwendawo yokusebenza efuthwe ngokufafaza nge-electrostatic kungcono kunalezo zokufutha okuvamile. Ngesikhathi esifanayo, isifutho se-electrostatic singafutha upende ojwayelekile wesifutho, upende oxutshwe ngamafutha nokazibuthe, upende we-perchlorethylene, upende we-amino resin, upende we-epoxy resin, njll. Kulula ukuyisebenzisa futhi kungonga cishe u-50% wopende uma kuqhathaniswa nokufuthwa komoya okuvamile.
3. I-Electroplating:
Kuyinqubo yokunamathisela ungqimba oluncane lwezinye izinsimbi noma ama-alloys ezindaweni ezithile zensimbi kusetshenziswa isimiso se-electrolysis. Ama-cations ensimbi ye-electroplated ancishiswa endaweni yensimbi ukuze enze ukunamathela. Ukuze ungabandakanyi amanye ama-cations ngesikhathi sokucwenga, insimbi yokucwebeza isebenza njenge-anode futhi ifakwe i-oxidized ibe ama-cation futhi ingena kusixazululo se-electroplating; umkhiqizo wensimbi ozogqitshwa usebenza njenge-cathode ukuvimbela ukuphazamiseka kwegolide elicwebezelayo, nokwenza umfaniswano wokucwebezelisa futhi uqine, isixazululo esiqukethe i-cations yensimbi yokucwenga siyadingeka njengesixazululo se-electroplating ukugcina ukugxila kwe-cations yensimbi yokucwenga kungashintshiwe. Inhloso ye-electroplating iwukuba ucwebezele insimbi phezu substrate ukushintsha izakhiwo ezingaphezulu noma usayizi substrate. I-Electroplating ingathuthukisa ukumelana nokugqwala kwensimbi, yandise ubulukhuni, ivimbele ukuguga, ithuthukise ukuguquguquka, i-lubricity, ukumelana nokushisa, nobuhle bomhlaba. I-Aluminium surface anodizing: Inqubo yokubeka i-aluminium njenge-anode esixazululweni se-electrolyte nokusebenzisa i-electrolysis ukwenza i-aluminium oxide ebusweni bayo ibizwa ngokuthi i-aluminium anodizing.
Okungenhla wulunye ulwazi olubalulekile mayelanaIsibani somgwaqo we-LED. Uma unentshisekelo, sicela uxhumane ne-Tianxiang ukuzeFunda kabanzi.
Isikhathi sokuthumela: Mar-20-2025
